| Product development process - schedule illustration | ||||||
| Duration in weeks | ||||||
| Milestone | Complexity -> | Low | Medium | High | ||
| RD | Requirements Defined phase | 1 | 1 | 3 | ||
| Commercial specification (includes info on target destination markets) to be translated into technical requirements such as applicable regulatory standards & their parameters, customer-specified quality standards, commercial requirements such as limits for noise, cost & mass limits etc. | ||||||
| CS | Concept Selection phase | 0 | 3 | 5 | ||
| Feasibility assessment | 0 | 1 | 2 | |||
| May be required if product involves new or unproven technology. | ||||||
| Also time to do some engineering feasibility work such as basic thermal / structural / tolerance studies | ||||||
| Concept Selection | 0 | 2 | 3 | |||
| A number of concepts would be generated and short-listed to 3-5. | ||||||
| May require the manufacture of "appearance" block models etc. Particularly applicable if Industrial Design is required. | ||||||
| Would need to show how visual language works in different deployment / mounting scenarios if relevant. | ||||||
| CR | Concept Ready phase | 1 | 2 | 4 | ||
| Chosen concept is developed further and all aspects considered - industrial design, cost, manufacturability, tolerancing etc. | ||||||
| Would usually involve detailed thermal management study. | ||||||
| At this point the chosen concept must show how all specified requirements will be met. | ||||||
| FA | Functional Agreement phase | 2 | 5 | 8 | ||
| Detail design commences after this milestone. | ||||||
| The first deliverables after Concept Ready (CR) are the PCB constraints files to enable layout to commence. | 1 | 2 | 3 | |||
| Detail design continues to a point whereby 3D files are available for build | 1 | 3 | 5 | |||
| SR | Sample Review phase | 5 | 10 | 15 | ||
| Prototype build | ||||||
| May require the procurement of special materials (place orders early at risk). | 0 | 1 | 2 | |||
| Likely to include the manufacture of fabricated sheet metal parts, machined components, rapid prototyped plastic parts, dummy PCBs, labels & cables. | 4 | 5 | 6 | |||
| May need to add 1-2 weeks for surface treatments & painting | 0 | 1 | 2 | |||
| Fit, Form & Function inspection | 0 | 0 | 1 | |||
| Prototype test | ||||||
| May wish to perform some basic confidence tests: Airflow / thermal, Shock / Vibration, EMC etc. | 0 | 2 | 3 | |||
| Sample Review | ||||||
| Milestone at which prototype build & test results are assessed. | 1 | 1 | 1 | |||
| PA | Physical Agreement phase | 1 | 2 | 3 | ||
| MR | Manufacture Ready phase | 1 | 2 | 3 | ||
| Preparation of Manufacturing Documentation | ||||||
| > piece-part drawings | ||||||
| > assembly documentation | ||||||
| > stock lists / Bill of Materials (BOMs) | ||||||
| Production tooling | 1 | 6 | 14 | |||
| Can range from "soft" tooling (programming), through purchase of punches to full tooling for castings or plastic injections mouldings. | ||||||
| Typical duration for plastic Injection Mouldings | ||||||
| First-off Sample build | 4 | 5 | 6 | |||
| Assembly & functional test | 1 | 1 | 2 | |||
| Regulatory test & approval | 6 | 8 | 12 | |||
| Minimum regulatory test, e.g. Safety, EMC | ||||||
| Typical duration in weeks -> | 23 | 45 | 75 | |||