Engineering Design Capabilities

Warley Design is based outside Brentwood in Essex.  The quiet, rural and comfortable environment is ideal for our creative minds, and provides easy access to the M25.

Range of Services

By combining engineering skill and experience with first class facilities and a creative yet methodical approach we can take on the most challenging of engineering design projects. Our capabilities include (but are not limited to):

  • Mechanical architecture
  • Detailed mechanical engineering design & 3D CAD modelling
  • Industrial Design
  • Structural and dynamic mechanical analyses
  • Thermal / fluid flow management & optimisation
  • EMC & RF containment
  • Tolerance studies, statistical tolerancing
  • Studies to determine most cost-effective manufacturing process and volume break-even point
  • Studies into Galvanic action to determine appropriate materials and finishes
  • Preparation of manufacturing documentation
  • Design for Manufacturability (DfMA) Assessments
  • Supplier identification & liaison
  • piece-part selection and procurement
  • Prototype build using Rapid Prototyping & traditional methods
  • Confidence / engineering test
  • Post-development product Cost Reduction

Our “state-of-the-art” computer infrastructure provides robust security for our clients Intellectual Property (IP) and features RAID drives, centrally distributed anti-virus definitions and a robust daily back-up procedure.  We utilise a number of on-line tools, such as proprietary web share facilities and customer-specific secure FTP accounts to underpin a fully collaborative design process with customers and suppliers alike.

Design & Engineering tools

We have an extensive range of design and analysis software in-house, ensuring that we are in sync with your tool suite and that we leave you with native CAD geometry that you can edit, featuring:

  • 3D Mechanical design & 2D documentation using the SolidWorks software suite
  • 3D Mechanical design & 2D documentation using the Pro/ENGINEER Wildfire & Creo software suites
  • Thermal Management using SolidWorks Flow Simulation Computational Fluid Dynamics (CFD) software and FLOTHERM® by Mentor Graphics
  • Structural Analysis using tools within Pro/ENGINEER Premium and ANSYS Finite Element Analysis (FEA) software

Collaborative tools

  • Design file sharing via eDrawings and Adobe’s 3D.pdf (link to an example part)
  • Collaborative meetings through the use of teleconferencing & internet-based screen-share collaboration tools such as Yuuguu and Powwownow

Methodology tools


Contact us

Call us now on
+44 (0)1277 261066 or
Email us